Thursday 13 June 2013

Big Data in Manufacturing and now Government Surveillance too!

When I read the recent revelations in the press about whistleblower Edward Snowden and the NSA’s  mass surveillance and storage of day to day emails, phone calls and web searches, it struck me that the technology required to store and profile such huge volumes of data is perhaps not so earth shatteringly advanced.   Are the government’s technological capabilities really all that different from what can be already be achieved in most manufacturing environments by using simple SCADA and  a data historian?   

William Binney, former NSA crypto-mathematician, claims that the NSA collects call records at a rate of 3 billion per day.  He alleges that the US government is building a big data storage facility in Bluffdale, Utah that will have 5 zettabytes of storage capability, enough to specifically meet these needs.  Indeed he states that this is space enough for 500 years’ worth of the world’s communications!    OK, I know we don’t generally need that much data storage in the manufacturing world, but  the numbers in our industrial environment, although smaller, are still mind boggling.  Your average manufacturing site easily collects 75 million data points every day and requires data storage over many years.

The US government is alleged to have the capability to do individualized searches for particular electronic communications in real time via selection criteria.  They can also watch-list names and key words in emails.  Of course they will struggle to look at every individual piece of communication, but they can look for patterns, signatures and profiles which, once spotted, alert them to drill down into the detail.  Isn't this a bit like what we do in manufacturing?  

We use SCADA systems and data intelligence tools to alert us to when a manufacturing line or industrial plant might be trending off specification.  Operators can then drill down into the data to troubleshoot or carry out route cause analysis.  Manufacturing data tends to be structured and time sequenced, which makes analysis fairly straightforward. But with the rise of disparate data sources and the use of search engine based technologies to interrogate unstructured data (a la Google), dash board style mash ups are becoming increasingly available.  It will not be long before this same sort of technology is used in all sorts of industrial and commercial applications to improve our day to day experience.

Written by Sue Roche,
Business Unit Manager, Software
SolutionsPT
As this blog goes out into the ether it may well be recorded and stored and become part of a pattern that warrants further investigation by government forces or whomever else might be interested.  Whether the current privacy debate forces any significant change in  government policy remains to be seen, but one thing is certain, the technology will continue to develop and expand into a wide range of business and industrial applications.


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